1200g Finely Knitted Composite Felt/Multi-Axial Cloth ±45°0°90° For Wind Energy

Industry knowledge

Zeyusen's 1200g fine knitted composite felt and multiaxial cloth materials are optimized for the production process of wind blade manufacturing

1. Optimizing fiber layout and structural design
Wind blades usually use a variety of composite materials, among which the multiaxial layout of carbon fiber and glass fiber is the key. Zeyusen's 1200g fine knitted composite felt and multiaxial cloth materials use a fiber layout of ±45°, 0°, and 90°. This layout can minimize material waste and improve overall strength and rigidity while ensuring that the blades withstand wind force. Through the fine fiber layout design, Zeyusen can ensure the best mechanical properties of the composite material under wind load, and optimize its structural distribution in the blade to improve the stability of the blade.

In the production process, Zeyusen uses high-precision textile technology to ensure that the fibers are evenly distributed in the cloth, avoiding the fiber gap or fiber accumulation problems that may occur in traditional materials. This process optimization not only improves the overall quality of the composite material, but also effectively reduces the loss of materials during the production process, further reducing production costs.

2. Improve production efficiency and automation level
Zeyusen's production base is equipped with advanced production equipment and automation technology, which enables the efficient production of 1200g fine knitted composite felt and multi-axial cloth materials. In the manufacturing process, the application of automation technology not only improves the operation speed of the production line, but also reduces the interference of human factors by accurately controlling the process parameters, and improves the stability of the product.

Especially in the weaving process of multi-axial cloth, Zeyusen uses efficient weaving equipment, which can complete the production of a large amount of materials in a short time and ensure the quality consistency of each batch. Compared with traditional manual or semi-automatic production lines, the application of automation technology has greatly improved production efficiency, enabling more composite materials to be produced in each production cycle, reducing the cost of unit products.

3. Optimize resin impregnation process and material ratio
In the manufacturing process of wind energy blades, composite materials usually need to undergo a resin impregnation process, which is crucial to the performance of the material. Zeyusen optimizes the resin impregnation process to ensure that 1200g fine knitted composite felt and multi-axial cloth materials can evenly absorb resin to form a high-quality composite layer. The company uses advanced resin impregnation equipment and processes, which can accurately control the resin penetration depth and impregnation rate, reduce resin waste and reduce production costs.

Zeyusen accurately adjusts the ratio of glass fiber to carbon fiber according to the needs of different customers to achieve the best mechanical properties and cost-effectiveness. Through this customized material ratio, Zeyusen can not only meet the strength and toughness requirements of wind blades, but also control costs according to market demand, thereby providing more competitive prices.

4. Improve material consistency and quality control
The application of high-performance composite materials in the manufacture of wind blades requires materials to have extremely high consistency and stability. Zeyusen uses a strict quality control system to ensure that each batch of 1200g fine knitted composite felt and multi-axial cloth materials can meet international standards and customer needs.

During the production process, Zeyusen conducts strict inspections on each roll of material, including the density of fiber arrangement, the uniformity of resin impregnation, and the mechanical properties of the composite material. The company has also introduced advanced testing equipment and technologies, such as electron microscopes, tensile testing machines, etc., to ensure that the quality of each batch of materials meets the highest standards. This quality control measure not only improves product reliability, but also reduces rework or scrap problems caused by unqualified materials, thereby reducing waste in the production process.

5. Reduce material waste and improve resource utilization
In wind blade manufacturing, material utilization is the key to reducing costs. Zeyusen maximizes material utilization through precise cutting and laying technology. In view of the special properties of 1200g fine knitted composite felt and multi-axial cloth materials, Zeyusen uses an intelligent cutting system to accurately cut according to the structure and size requirements of the blade, thereby avoiding a large amount of scrap waste that may occur in traditional methods.

Zeyusen is also committed to the recycling of resources. During the production process, the company further reduces the consumption of raw materials by recycling and reusing waste materials. This efficient resource utilization method enables the company to significantly reduce production costs while ensuring product quality.

6. Provide customized solutions
Zeyusen not only has advantages in the production of standardized products, but also provides customized solutions to meet the special needs of different wind energy projects for composite materials. The company is able to customize 1200g composite materials with different specifications and fiber ratios according to the specific requirements of customers to optimize the production process of wind blades and meet higher performance standards.

Through flexible production models and customized services, Zeyusen can effectively respond to changes in market demand and adjust production plans in a timely manner, thereby improving production flexibility, reducing inventory backlogs, and further reducing costs.