Application of high-performance composite materials in the aerospace industry: the role of Custom Carbon Fiber Surface Felt

Characteristics of carbon fiber composite materials
To understand why Custom Carbon Fiber Surface Felt can be used as one of the core raw materials of high-performance composite materials, we need to start with its basic characteristics:

High strength and high rigidity: Carbon fiber has very high tensile strength and rigidity, far exceeding traditional materials such as steel. Its strength-to-weight ratio (that is, the ratio of the material's strength to its mass) is the best, which enables it to provide the necessary structural strength in the aerospace field while reducing the weight of the aircraft.

Low density: The density of carbon fiber is much lower than that of metal, which is particularly suitable for aerospace vehicles that need to be lightweight. Due to its lighter weight, the fuel consumption of the aircraft is reduced and the flight efficiency is improved.

High temperature resistance: Carbon fiber itself has extremely high temperature resistance and can withstand temperatures of up to several hundred degrees Celsius. This feature allows it to maintain structural stability in high temperature environments, especially when the spacecraft re-enters the atmosphere or approaches components such as rocket engines.

Excellent corrosion resistance: Carbon fiber felt is highly resistant to acids, alkalis, and other corrosive substances, which is critical for the operation of aerospace vehicles in extreme climates and atmospheres.

Fatigue durability: Compared with metal materials, carbon fiber composites have higher fatigue strength and can withstand repeated stress and vibration for a long time without structural damage, which makes it valuable in aerospace vehicles that fly for a long time.

Application of customized carbon fiber felt in composite materials
As a part of composite materials, carbon fiber felt can provide extremely high performance and diverse design possibilities. Here are some examples of the application of customized carbon fiber felt in composite materials:

1. Aircraft fuselage and wing beam structure
In the structural design of aerospace vehicles, the customized application of carbon fiber felt can optimize the arrangement of materials according to the force requirements of different components. For example, aircraft wings, fuselages, tails, etc. need to withstand loads of different sizes and directions. Through customized carbon fiber felt, engineers can increase the thickness of the material or change the arrangement direction of the fibers in specific areas, thereby improving the strength and rigidity of these components.

This customized design not only improves the safety of the aircraft, but also effectively reduces the weight of the fuselage, thereby reducing fuel consumption and carbon emissions and improving flight efficiency. In some supersonic aircraft, the use of carbon fiber composites can effectively reduce the weight of the fuselage and provide the required strength and stability during high-speed flight.

2. Application of composite materials in thermal protection systems
Carbon fiber surface felt is also commonly used in thermal protection systems (TPS) in the aerospace field. In particular, when a spacecraft enters the atmosphere, aerodynamic heating will cause the temperature of the outer surface to rise extremely high, and carbon fiber composites can effectively absorb and dissipate heat to protect the internal structure of the spacecraft from damage.

In the thermal protection systems of space shuttles and other spacecraft, carbon fiber composites are often used in the production of outer structures. Customized carbon fiber felt can accurately design the direction and arrangement of fibers according to the temperature requirements and heat flow direction of different parts to ensure the maximum efficiency of the thermal barrier.

3. Fuel system and battery housing
Carbon fiber composites are not limited to structural uses, they are also widely used in components such as fuel systems and battery housings. For example, the fuel pipelines and oil storage tanks of rocket engines need to have high strength and corrosion resistance. Carbon fiber surface felt can provide strong support while reducing weight, ensuring safe operation in extreme environments.

With the advancement of battery technology, carbon fiber composites have also played an important role in the design of high-energy-density battery shells. These materials can not only provide structural support, but also enhance the impact resistance and stability of the battery, and reduce the risk of thermal runaway.

4. Precision electronic equipment protection
Electronic equipment in aerospace vehicles needs to be protected from external electromagnetic interference and radiation. Carbon fiber has conductive properties, and it can be used as an electromagnetic shielding material to effectively protect sensitive equipment from interference. By customizing the design of carbon fiber surface felt, its conductivity and shielding performance can be optimized, thereby improving the reliability of the internal system of the spacecraft.

5. UAV and satellite applications
In the design of modern drones and small satellites, carbon fiber surface felt composite materials are widely used in key parts such as fuselage, wings, and solar panel brackets due to their lightweight and high-strength characteristics. These materials can not only reduce weight, but also withstand environmental pressure during long-term flight or in-orbit operation, thereby improving the stability and reliability of the aircraft.

Advantages and Challenges of Customized Carbon Fiber Surface Felt
Advantages:

Tailor-made: Customized carbon fiber surface felt can be designed according to specific application requirements, such as thickness, density, fiber direction and other parameters to maximize the advantages of the material.
Performance Optimization: Through customized design, the stress conditions, temperature resistance requirements and environmental impacts of different components can be optimized to achieve the best comprehensive performance of the composite material.
Material Saving: Customized carbon fiber felt can accurately locate the material use area, thereby reducing waste and saving costs.
Challenges:

High cost: The production cost of carbon fiber and its related composite materials is high, especially when customized, which may lead to higher manufacturing costs.
Production Complexity: The production process of carbon fiber composite materials is complex, requiring high-precision equipment and strict quality control, which may increase the production cycle and manufacturing difficulty.